快速热循环注塑技术/高光蒸气(无痕)注塑系统
高光蒸气(无痕)注塑系统
RHCM superheated water high-gloss traceless injection mould
急速升降模温技术
Technology of quick rising and drop of mold temperature
传统注塑模具温度控制的不足之处如下
Disadvantages of the traditional temperature control technology for injection molds:
无法满足高光注塑中快速升温及快速降温的需要。
The need of high-gloss injection molding for quick temperature rising and drop cannot be met.
升温幅度较小，制品表面的溶接痕只能得到减轻而无法消除。
The margin of temperature rising is very small. As a result, the welding traces on product surfaces can be alleviated rather than removed thoroughly.
由于塑料硬度越高，流动性越差。因此采用此种工艺，制品表面的硬度只能达到HB级，无法满足实际使用需要。
Due to the great hardness and poor fluidity of plastics, this technology can only make the surface hardness of a product grade HB, failing to meet the actual requirements of application.
模具升温时受热膨胀，降温时又会收缩，使锁模力很不稳定。
Due to the mold’s expansion when in temperature rising and its shrinkage when in temperature drop, the clamping force is quite unstable.
容易造成制品打不满，烧焦、内应力大等各种缺陷。
Thus, the products are easy to suffer from short molding, scorching, excessive internal stress and other defects.
模具的配置
Configuration of die
模具内表面要求非常高的光洁度，以确保制品的表面质量。
The mold’s inner surface should be very smooth, so as to ensure high surface quality for products.
模具内部开设管道必须合理，以确保可以快速升温和降温。
The pipelines arranged in the mold must be rational so that temperature can rise or drop quickly.
模具内部的管道应该导热性能良好。
The mold’s internal pipelines should be of good heat conductivility.
由于生产过程中需要不停加温及降温，模具选用的钢材要好。
The necessity to have temperature rise and drop frequently in production makes it necessary to select good steel materials for the mold.
组织结构均匀，热胀冷缩系数小。
The organizational structure is even and the expansion and shrinkage coefficients are small.
在使用过程中要尤其注重模具的保养，确保干燥、无尘。
Pay special attention to the mold’s maintenance when in use, making it dry and dustless.
GWS应用实例
Cases of GWS application
高光过热水模温控制机优点
Advantages of the superheated water high-gloss mold temperature controller
消除产品表面溶接线，溶接痕，波纹，银丝纹。
Remove the welding wires and traces, ruffles and silver marks on product surfaces.
彻底解决塑料产品的表面缩水现象。
Solve the surface shrinkage of plastic products completely.
提高产品表面光洁度，使表面光洁度可达到镜面。
Enhance the product surface as smooth as a mirror.
产品不需要喷漆后续加工，提高成品率20-30%。
It is unnecessary to conduct processing after spraying to products, increasing the rate of finished products by 20% to 30%.
解决加织产品甩产生的浮织现象使品质更**。
Solve the float phenomenon of woven products, ensuring better quality.
使薄壁成型提高注塑流动性，提高产品品质和强度。
Make thin walls formed, so as to improve the fluidity in injection molding and product quality and strength.
使厚壁成型注塑周期可降低60%以上，增强塑料的流动性及填充效果。
The injection molding period for the thick wall forming may be reduced by over 60%, improving plastics’ fluidity and filling effect.
95%的热能回收。
95% of heat energy may be recovered.
100%的介质回收。
The medium may be recovered completely.
无需连接锅炉及其他外置温控辅助设备，省略复杂的锅炉设备（高压设备**和环保的审批）和管道工程。
It is unnecessary to connect it with a boiler or other external auxiliary temperature controlling equipment, avoiding the application of complicated boiler plants (the approval of the safety and environmental protection performance of high-pressure equipment) and pipe works.
完全解决锅炉之蒸汽不可回收的能耗大问题。
Solve the great energy consumption of boilers due to steam cannot be recycled.
体积小可随时移动配合不同机台使用，180℃热水完全代替锅炉的不环保现象。
Due to its small volume, it can be moved conveniently and used with different equipment. The hot water of 180℃ can completely overcome the disadvantage of environmental pollution of boilers.
高光过热水模温控制机特点
Features of superheated water high-gloss traceless injection mould
10.4寸液晶真彩LCD显示（可选），触模式中文数字输入，全中文界面，操作简单。
10.4′truecolor LCD (optional) with touch-type Chinese character input function, all-Chinese interface and simple operations
全闭环系统控制输入输出温度的检测，以模具实际温度反馈PLC，数彩图变化显示，确保输出准确稳定。
A full-closed loop controls the detection of input temperature and output temperature; the mold’s actual humidity realizes back locking of PLC; and digital colors are available for varying display, making the output accurate and stable.
高温热水、冷水，空气温度及压力六项报警，采用时间和温度动作与注塑机信号互锁。
For the six kinds of alarms including high-temperature hot water, cold water, air temperature and pressure, the interlocking between time and temperature movements and the injection molding machine’s signals is employed.
整机采用欧美进口元器件。
Components imported from Europe and USA are used.
单双路模具温度检测（可选），输入输出管道采用316不锈钢管，多组输入输出接口。
A one-way or two-way mold (optional) is used for temperature detection; the input pipe and the output pipe are made of 316 stainless steel pipes; and there are multiple groups of I/O interfaces.
整机配备；加热、冷却、冷热转换控制功能。
The heating, cooling and hot/cold transformation functions are available.
高温热水，冷却水的回收系统，节能效果明显。
It is designed with recovery systems for high-temperature hot water and cooling water, saving energy significantly.
高光过热水模温控制机应用
Application of superheated water high-gloss traceless injection mould
目前在家电、汽车、通讯、日用品、医疗器械等行业具有广泛的应用前景，例如液晶电视机、电脑液晶显示器、笔记本电脑、手机、空调、汽车液晶显示器、汽车内饰件、车灯和光学、OA、AV仪器等行业。
At present, it enjoys extensive application prospects in industries like household electrical appliances, automobiles, communications, articles for daily use, and medical instruments. Particularly, it is widely applied to LCD TV sets, computer LCDs, notebook PCs, mobile phones, air-conditioners, auto LCD, automobile internal ornaments, car lamps, photic, OA and AV instruments, etc.
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机器规格Specifications
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机型model
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单位
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KGWS-800
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KGWS-1600
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电源power
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V
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3∮380V/50HZ
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总功率Total power
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KW
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114
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157
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控制方式Control mode
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电脑PLC处理器+人机界面触摸控制
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电热功率Electric power
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KW
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45-108
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60-150
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加热泵功率 Add heat power
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S
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2.8
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2.8
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冷却泵功率Cooling pump power
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KW
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2.2
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3.0
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冷热水循环却水进出口口径
Sizes of inlet and outlet of circulating hot water
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Inch
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DN25(3/8x12)
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DN32(3/8x16)
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冷水循环进出口口径
Sizes of inlet and outlet of circulating cold water
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Inch
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DN32
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DN40
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外型尺寸Envelop dimensions
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MM
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1700x850x1400
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1900x900x1600
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重量Weight
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Kg
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700
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900
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以上规格如有变更,恕不另行通知,特殊规格可另行设计制造.
The specifications above are subject to changes without notice, Some special specifications may be customized
